RO Works By Passing Water Through A Semi-Permeable Membrane That Separates The Pure Water Into One Stream And The Salt Water Into Another Stream. The Process Is Called “Reverse Osmosis” Because It Requires Pressure To Force Pure Water Across A Membrane, Leaving The Impurities Behind. In Most Cases, 95% Of The Minerals, Salts And Other Inorganic Dissolved Solids, Such As Metals, Fluoride, Sodium, And Calcium Are Removed By RO Systems .
RO (Reverse osmosis water treatment) Plant
Our Products
- 2000 LPH (Liters Per Hour)
- 4000 LPH (Liters Per Hour)
- 5000 LPH (Liters Per Hour)
- 6000 LPH (Liters Per Hour)
- 8000 LPH (Liters Per Hour)
- 10000 LPH (Liters Per Hour)
Inquire Here
What Is A Reverse Osmosis System ?
R.o System
We Are One Of The Top Manufacturers Of Reverse Osmosis System In India. We Have Our Own Manufacturing Unit Where In We Use All The Parts As Per Worldwide Standards. Our Team Consists Of All Highly Qualified Engineers Having Rich Experience In The Field Of Water Treatment. We Are Loyal For Better Quality Control. We Select The Machinery Used For The R.O System Very Carefully For The Best Possible Performance Of The System Which Also Increases The Life Period Of The System.
Treatment Scheme
The Scheme Below Is For Your Reference Which Explains You The Process Of Water Purification By The Reverse Osmosis System.
- Dual Media Filter
- Activated Carbon Filter
- Anti Scaling Dosing System
- Micro Cartridge Filter
- Ro / Desalination Module
- Ss Storage Tank
- Uv Sterilization
- Post Cartridge Filter
- Ozone Storage Tank
- Transfer Pump
- Ozonator
- Ozone Circulation Pump
- Electric Panel
Process
- RAW WATER STORAGE TANK (By Client) :-
S. Tank , Underground Water Tank , Plastic Water Tank.
- RAW WATER PUMP :-
The Raw Water Would Be Pumped To The MSF, ACF And MCF By Means Of Raw Water Pump. This Pump Will Create Minimum Head Required For The Multi Grade Filter Pump To Boost The Water.
- MULTI GRADE SAND FILTER :-
The Raw Water From Its Source Will Be Directly Passed Through The MSF To Remove Suspended Solids From The Same. The Multi Grade Sand Filter Will Be Designed For A Filtration Velocity Of 19-20 M/Hr For Efficient Filtration.
- ACTIVATED CARBON FILTER :-
The Raw Water From Its Source Will Be Directly Passed Throught The ACF To Remove Chlorine, Color & Odor From Raw Water. The Charcol Filter Will Be Designed For A Filtration Velocity Of 19-20 M/Hr For Efficient Filtration.
- ANTISCALENT DOSING SYSTEM :-
The Features Of This Antiscalent Are:
- Prevent Organic And Inorganic Fouling Of The Reverse Osmosis System.
- Take Care Of High Incoming Silica And Bicarbonate Load In The Feed To The RO Thus Reducing Scaling Of The RO Pressure Tubes.
- MICRON CARTRIDGE FILTER (MCF) :-
A MCF Is Provided To Remove Fine Suspended Solids, Which May Escape From Upstream Units. 5 Micron Cartridge Filter Is Provided Which Will Remove Fine Suspended Solids Up To 5 Micron, Which If Not Trapped May Clog The RO Membrane. This Would Also Eliminate Problems In The High-Pressure Pumps Due To Presence Of Particulate Matter.
- REVERSE OSMOSIS SYSTEM :-
RO Will Serve The Purpose Of Reducing TDS 1000 To Around < 100ppm. The RO Unit Shall Have A Conductivity Meter At The Outlet To Monitor The Performance.
- STORAGE OF RO TREATED WATER :-
Remove Back Pressure In R.O. Membrane Elements. It Is Only Storage Of The Treated Water.
- FINE POLISHING FILTERATION :-
To Filter The Water From 1 Micron To Achieve The Crystal Clear Filtered Water.
- UV SYSTEM :-
Kill The Bacteria From Fine Water.
- INLET WATER CHARACTERISTICS :-
| PARAMETERS | VALUE |
| Temperature | MAX,40°C |
| pH | 6-7 |
| Color | Nil |
| Turbidity | Less than 1 NTU |
| Total Suspended Solids | Nil |
| Total Alkality | 200 |
| Total Hardness | 300 |
| Total Dissolved Solids | 1000 |
| Heavy Metal ,Fe, Silica | Nil |
| Oil & Grease | Nil |
AUTOMATIC RINSING , FILLING , CAPPING ( WATER FILLING MACHINE )
- INFEED AIR CONVEYOR :-
Empty PET Bottles Are Manually Or Automatically Loaded Onto The Infeed Air Conveyor. Where High Pressure Air From A Blower Is Used To Convey The Bottle Supported On The Neck To The Transfer Rotor Via An Infeed Air Conveyor. The Air Conveyor Can Be Operated To Accommodate Different Bottle Sizes Without Making Any Adjustments. Hence Time Is Not Wasted In Conveyor Adjustment On The Infeed Side. Air Conveyor System In Every PET Bottle Machine Water Filling Machine, Soft Drink Filling Machine, Juice Filling Machine, Alcohol Filling Machine, Beer Filling Machine Is Same In Every Machine.
WATER FILLING MACHINE, SOFT DRINK FILLING MACHINE, JUICE FILLING MACHINE, ALCOHOL FILLING MACHINE, BEER FILLING MACHINE HAVE THE SAME AIR CONVEYOR SYSTEM IN EACH MACHINE .
- INFEED BOTTLE TRANSFER ROTOR :-
By Air Conveyor The Pet Bottles Are Transferred Through The Transfer Rotor To The Rinse (Washing) Rotor. The PET Bottle Is Kept On The Neck During The Transfer.
- RINSE SPIN ( WASHING ) ROTOR :-
The Automatic Rinse Rotor Has Spring Loaded Grippers Mounted Radially Which Pick Up Bottles One By One From The Infeed Transfer Rotor. The Bottle Is Inverted Against A Lever On The Rinse Valve To Start The Rinsing Operation. Thus We Have NO BOTTLE – NO RINSE (Washing). Bottles Are Washed For Upto Three Seconds Each, Before Draining (For Removal Of Residual Water) And Uprighting For Transfer To The Filling Rotor. The Rinsing Medium Is Generally Product Water. BOTTLE WASHING SYSTEM In Every PET Bottle Machine Water Filling Machine, Soft Drink Filling Machine, Juice Filling Machine, Alcohol Filling Machine, Beer Filling Machine Is Same In Every Machine.Â
WATER FILLING MACHINE, SOFT DRINK FILLING MACHINE, JUICE FILLING MACHINE, ALCOHOL FILLING MACHINE, BEER FILLING MACHINE EACH MACHINE HAS A SINGLE WASHING ROTOR DESIGN.
- FILLING TANK ROTOR :- ( WATER , SOFT DRINK , JUICE )
Filling Machines Use A Rim At The Top Of The Container To Create An Airtight Seal Around The Filling Nozzle. This Airtight Seal Creates A Vacuum Inside The Bottle That Draws Free – Flow Liquid From The Supply Tank Into The Bottle, Through A Specially Designed Nozzle. Internationally Accepted And Approved VENT PIPE Filling Principal Ensures Exact Level Filling Without Spillage. Filling Accuracy Is +- 5ML. Water Filling Machine, Soft Drink Filling Machine, Juice Filling Machine, Alcohol Filling Machine, Beer Filling Machine Each Machine Has Different Nozzle Design And Filling Tank. Each Machine Has A Different Filling System. The Fill Tank Level Is Automatically Controlled By A PLC Controlled Electronic Probe Which Shows In The Plaque According To The Interrupted Input Product Supply. Soft Drink, Juice, Alcohol, Beer Tanks Have A CIP System. The CIP (Clean In Place) System Does Not Need To Disassemble Or Move The Device, And Uses High-Temperature, High-Concentration Cleaning Agents To Clean The Containers, Pipes, Pumps, Filters, And Equipment Of The Entire Production Line In The Food And Beverage Production.
WATER FILLING TANK AND NOZZLE
- CAP PICKING ROTOR :-
After The Filling Operation Is Completed, The Bottles Are Transferred To The Capping Rotor Through The Out Cap Picking Rotor. There Are Two Ways Of Capping, 1- Capping Sout And 2- Pickup Place .Â
24 BPM To 90 BPM Capping Sout And 120 BPM To 250 BPM Pickup Place In Water Filling And Pickup Place In Juices, Soft Drinks, Alcohol, Beer. The Capping Head Is Magnetic And Spring Loaded So The Cap Does Not Get Too Tight.
PICKUP PLACE
CAPPING SOUT
- AUTOMATIC CAP ELEVATOR :-
CAP ELEVATER
Caps Are Stored In A Ground Level Hopper Mounted On A Base On An Elevator Column. The Caps Are Elevated/Oriented And Bent Into The Cap Chute Which Leads To The Filling Machine. The Cap Elevator Is Connected To The Cap Suit. The Operation Of The Elevator Is Automatically Controlled By A Control Panel Mounted Sensor, The Cap Elevator Automatically Stops When The Chute Is Full To Capacity And Restarts When The Caps Are Consumed.
- OUTFEED EXIT CONVEYOR :-
Bottle After The Rinseing – Filling – Capping Cycle Is Completed The Bottle Is Released Onto The Outfeed Slat Conveyor. The Bottles Are Visually Inspected Against A Fluorescent Background Light To Detect Particles. Mounted On The Inspection Light. Also The Bottles Are Counted With The Help Of A Sensor Which Gives A Digital Count On The Control Panel Which Shows The Finished Bottles. Place The Body Sleeve On The Empty Round Bottle Itself. The Bottle Will Pass Through A Heat Shrink Tunnel Labeled If There Is A Labeling Machine Then Its Converter Is Connected And If There Is No Labeling Machine Then It Is Connected To The Shrink Vape Machine. Which Is Found Only In Automatic Plants.
EXIT CONVEYOR
INSPECTION LIGHT
SHRINK TUNNEL
- ELECTRICAL CONTROL PANEL :-
The Panel Has The Best Quality Control Devices With Variable Speed AC Drive To Regulate The Operating Speed During Production. All Electric Motors Are Individually Protected By Overload Thermal Relays For Protection. The Main MCB Has An Inbuilt ELCB Which Protects Against Live Contact Externally. Panel Clearly Marked Cam Switches Indicate Functions For Ease Of Operation. The Motor Drive Of The Man Machine Is Different. The Electric Panel Will Get As Much Warranty And Guarantee As The Company That The Electric Part Belongs To.
MANUALI AND AUTO
AUTO CONTROL (HMI)
ELECTRICAL CONTROL PANEL
