Water Bottle Filling Machine

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High-Speed Water Bottle Filling Machine with Advanced Precision and Reliability

With Shree krishna packging machinery water filling systems, you can rely on first-class quality and ideal hygiene conditions, combined with minimal costs and energy efficiency. Whatever container shape you choose – we will find the best solution for your needs.

All our lines are equipped with technologically sophisticated single machines that cover every stage of the production process: water treatment and processing, rinsing, filling, barcoding and printing, labeling and packing. These machines are available in different capacities to best meet your individual needs.

We can fill 0.2L (200 ML) bottles or 2l (2000 ML). This machine has a speed of 30 bpm and 200 bpm filling machines. bpm per full form bottle per minute.

We strive to ensure that hygiene performance and quality machinery always come first. Ensuring you deliver a safe and attractive product to your customers.

Automatic Rinsing , Filling , Capping ( Water Filling Machine )

Empty PET bottles are loaded onto the infeed air conveyor either manually or automatically. High-pressure air from a blower propels the bottles, which are supported by their necks, toward the transfer rotor via the infeed air conveyor. This conveyor system is designed to handle different bottle sizes without requiring any adjustments, eliminating time lost on infeed side modifications. The air conveyor system is consistent across all PET bottle machines, including water filling, soft drink filling, juice filling, alcohol filling, and beer filling machines.

The PET bottles are transferred via the air conveyor through the transfer rotor to the rinse (washing) rotor, with each bottle supported by its neck during the transfer.

The automatic rinse rotor features spring-loaded grippers mounted radially, which pick up bottles one by one from the infeed transfer rotor. Each bottle is inverted against a lever on the rinse valve to initiate the rinsing process, ensuring a no bottle – no rinse operation. Bottles are rinsed for up to three seconds, then drained to remove residual water, and uprighted for transfer to the filling rotor. The rinsing medium is typically product water. The bottle washing system is the same across all PET bottle machines, including water, soft drink, juice, alcohol, and beer filling machines.

Filling machines use a rim at the top of the container to create an airtight seal around the filling nozzle. This seal generates a vacuum inside the bottle, drawing free-flowing liquid from the supply tank into the bottle through a specially designed nozzle. The internationally accepted and approved vent pipe filling principle ensures precise filling without spillage, with an accuracy of ±5 ml.

While water filling, soft drink, juice, alcohol, and beer filling machines share this principle, each machine features a different nozzle design and filling tank, with a distinct filling system. The fill tank level is automatically controlled by a PLC-based electronic probe, which adjusts according to the product supply input.

Soft drink, juice, alcohol, and beer tanks are equipped with a CIP (Clean-In-Place) system, which allows cleaning of containers, pipes, pumps, filters, and equipment without disassembly. The system uses high-temperature, high-concentration cleaning agents to sanitize the entire production line efficiently in food and beverage production.

After the filling operation, bottles are transferred to the capping rotor via the out-cap picking rotor. There are two capping methods: Capping Sout and Pickup Place.

For water filling machines, Capping Sout operates at 24–90 BPM, while Pickup Place operates at 120–250 BPM. The Pickup Place method is used for juices, soft drinks, alcohol, and beer. The capping heads are magnetic and spring-loaded to prevent over-tightening of the caps.

Caps are stored in a ground-level hopper mounted on a base with an elevator column. The caps are elevated, oriented, and guided into the cap chute, which feeds them to the filling machine. The cap elevator is linked to the cap suit, and its operation is automatically controlled by a sensor mounted on the control panel. The elevator stops automatically when the chute reaches full capacity and resumes operation as caps are consumed.

After completing the rinsing, filling, and capping cycle, bottles are released onto the outfeed slat conveyor. They undergo visual inspection against a fluorescent background light to detect any particles. A sensor counts the bottles, displaying the total number of finished bottles on the control panel.

The body sleeve is placed on the empty round bottle, which then passes through a heat-shrink tunnel. If a labeling machine is installed, the bottle is routed through its converter; otherwise, it goes directly to the shrink-wrap machine, which is present only in fully automatic plants.

The control panel is equipped with high-quality devices and a variable-speed AC drive to regulate operating speed during production. All electric motors are individually protected by thermal overload relays. The main MCB includes an inbuilt ELCB to provide protection against external live contact. Clearly marked cam switches indicate functions for ease of operation. The motor drive of the main machine is different from others. The electric panel carries the same warranty and guarantee as the manufacturer of its electrical components.

AUTOMATIC RINSING , FILLING , CAPPING ( WATER FILLING MACHINE )

Empty PET Bottles Are Manually Or Automatically Loaded Onto The Infeed Air Conveyor. Where High Pressure Air From A Blower Is Used To Convey The Bottle Supported On The Neck To The Transfer Rotor Via An Infeed Air Conveyor. The Air Conveyor Can Be Operated To Accommodate Different Bottle Sizes Without Making Any Adjustments. Hence Time Is Not Wasted In Conveyor Adjustment On The Infeed Side. Air Conveyor System In Every PET Bottle Machine Water Filling Machine, Soft Drink Filling Machine, Juice Filling Machine, Alcohol Filling Machine, Beer Filling Machine Is Same In Every Machine.

WATER FILLING MACHINE, SOFT DRINK FILLING MACHINE, JUICE FILLING MACHINE, ALCOHOL FILLING MACHINE, BEER FILLING MACHINE HAVE THE SAME AIR CONVEYOR SYSTEM IN EACH MACHINE .

By Air Conveyor The Pet Bottles Are Transferred Through The Transfer Rotor To The Rinse (Washing) Rotor. The PET Bottle Is Kept On The Neck During The Transfer.

The Automatic Rinse Rotor Has Spring Loaded Grippers Mounted Radially Which Pick Up Bottles One By One From The Infeed Transfer Rotor. The Bottle Is Inverted Against A Lever On The Rinse Valve To Start The Rinsing Operation. Thus We Have NO BOTTLE – NO RINSE (Washing). Bottles Are Washed For Upto Three Seconds Each, Before Draining (For Removal Of Residual Water) And Uprighting For Transfer To The Filling Rotor. The Rinsing Medium Is Generally Product Water. BOTTLE WASHING SYSTEM In Every PET Bottle Machine Water Filling Machine, Soft Drink Filling Machine, Juice Filling Machine, Alcohol Filling Machine, Beer Filling Machine Is Same In Every Machine.

WATER FILLING MACHINE, SOFT DRINK FILLING MACHINE, JUICE FILLING MACHINE, ALCOHOL FILLING MACHINE, BEER FILLING MACHINE EACH MACHINE HAS A SINGLE WASHING ROTOR DESIGN.

Filling Machines Use A Rim At The Top Of The Container To Create An Airtight Seal Around The Filling Nozzle. This Airtight Seal Creates A Vacuum Inside The Bottle That Draws Free – Flow Liquid From The Supply Tank Into The Bottle, Through A Specially Designed Nozzle. Internationally Accepted And Approved VENT PIPE Filling Principal Ensures Exact Level Filling Without Spillage. Filling Accuracy Is +- 5ML. Water Filling Machine, Soft Drink Filling Machine, Juice Filling Machine, Alcohol Filling Machine, Beer Filling Machine Each Machine Has Different Nozzle Design And Filling Tank. Each Machine Has A Different Filling System. The Fill Tank Level Is Automatically Controlled By A PLC Controlled Electronic Probe Which Shows In The Plaque According To The Interrupted Input Product Supply. Soft Drink, Juice, Alcohol, Beer Tanks Have A CIP System. The CIP (Clean In Place) System Does Not Need To Disassemble Or Move The Device, And Uses High-Temperature, High-Concentration Cleaning Agents To Clean The Containers, Pipes, Pumps, Filters, And Equipment Of The Entire Production Line In The Food And Beverage Production.

WATER FILLING TANK AND NOZZLE

After The Filling Operation Is Completed, The Bottles Are Transferred To The Capping Rotor Through The Out Cap Picking Rotor. There Are Two Ways Of Capping, 1- Capping Sout And 2- Pickup Place .

24 BPM To 90 BPM Capping Sout And 120 BPM To 250 BPM Pickup Place In Water Filling And Pickup Place In Juices, Soft Drinks, Alcohol, Beer. The Capping Head Is Magnetic And Spring Loaded So The Cap Does Not Get Too Tight.

PICKUP PLACE

CAPPING SOUT

CAP ELEVATER

Caps Are Stored In A Ground Level Hopper Mounted On A Base On An Elevator Column. The Caps Are Elevated/Oriented And Bent Into The Cap Chute Which Leads To The Filling Machine. The Cap Elevator Is Connected To The Cap Suit. The Operation Of The Elevator Is Automatically Controlled By A Control Panel Mounted Sensor, The Cap Elevator Automatically Stops When The Chute Is Full To Capacity And Restarts When The Caps Are Consumed.

Bottle After The Rinseing – Filling – Capping Cycle Is Completed The Bottle Is Released Onto The Outfeed Slat Conveyor. The Bottles Are Visually Inspected Against A Fluorescent Background Light To Detect Particles. Mounted On The Inspection Light. Also The Bottles Are Counted With The Help Of A Sensor Which Gives A Digital Count On The Control Panel Which Shows The Finished Bottles. Place The Body Sleeve On The Empty Round Bottle Itself. The Bottle Will Pass Through A Heat Shrink Tunnel Labeled If There Is A Labeling Machine Then Its Converter Is Connected And If There Is No Labeling Machine Then It Is Connected To The Shrink Vape Machine. Which Is Found Only In Automatic Plants.

EXIT CONVEYOR

INSPECTION LIGHT

SHRINK TUNNEL

The Panel Has The Best Quality Control Devices With Variable Speed AC Drive To Regulate The Operating Speed During Production. All Electric Motors Are Individually Protected By Overload Thermal Relays For Protection. The Main MCB Has An Inbuilt ELCB Which Protects Against Live Contact Externally. Panel Clearly Marked Cam Switches Indicate Functions For Ease Of Operation. The Motor Drive Of The Man Machine Is Different. The Electric Panel Will Get As Much Warranty And Guarantee As The Company That The Electric Part Belongs To.

MANUALI AND AUTO

AUTO CONTROL (HMI)

ELECTRICAL CONTROL PANEL

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